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how to make shaker cabinet doors with a router

Infinity Tools offers this 3-piece router bit sets for creating Shaker-style cabinet doors, item 00-203. Lets take a look at the doors you can make with these different bits and why you might choose one over the other. How To Make Cabinet Doors Using Rail & Stile Bits - Video Transcript. Each door has five parts. I have been busy remodeling my hallway upstairs. Once the vertical alignment is set up, then align the fence with the steel collar. As always, if you have any questions don’t hesitate to comment below and especially don’t forget to post pictures of your finished products in the comments! We can fix this problem by adding scrap 1/4″ plywood behind it. Most production-made cabinet doors are assembled with cope-and-stick joinery. Disclosure: This episode was sponsored by Kreg Tool Company however the opinions are 100% my own.Â. Replace the groove profile bit with the tongue profile. These widths will vary, so make sure to measure for each drawer front and try to keep your accuracy with a 1/16″. The length of the stiles is equal to the overall height of the drawer front or door. And when there is no adjacent surfaces (end of cabinet), the door drawer front is flush with the end. Cut a tongue on a test piece and check the fit to make sure the height of the bit is correct. A traditional Shaker-style cabinet door places the raised panel facing to the inside of the cabinet. So you would have 1/4″ lip on the back, 1/4″ groove for the panel and 1/4″ decorative edge on the front. The first door we will look at is what many would call a true Shaker-style door. Cabinet doors can be pricey. The difference here is the profile is a 15° chamfer rather than the hard 90° corner of the tongue and groove on a traditional Shaker door. Shaker cabinets are the go-to style for drawers and cabinets these days, so of course when we started planning our vanity, we wanted to DIY shaker cabinet doors. The panels can then be cut down on the table saw and miter saw. The Easiest Way to Make Shaker Cabinet Doors. I found a few sites that made custom doors for a decent price. 1. Note: The front face of the board (decorative edge) should be down. They focused on pragmatism and practicality. If you’ve been reading this blog for a while, then you’ve probably seen me write about building shaker cabinet doors before. Learn the way to construct cabinet doors the smooth manner! And if you are starting with wood that is already surfaced and squared, then you can build the entire door with just a table saw and miter saw. Now you can cut those rails to length on the miter saw. Shaker style doors add a simple and clean look to your cabinets and add a level of true craftsmanship to your cabinet project. Shaker Style. If you would like to support our site and help keep our content free come find out more about how we can make money with no extra cost to you. In this post, you'll learn how to build shaker cabinet doors with a router and how to inset them into a face frame. If you love this stuff as much as we do, you might want to consider following us on Instagram where we post sneak peeks and behind the scenes stuff in our stories. After running the test piece through the router, check the profile to make sure it is what you were aiming for. Look no further! In this article I want to show you how to build Shaker Style Cabinet Doors. Rogue Engineer has made every effort to be complete and accurate in the instructions provided on this website. I went with a full overlay drawer front. The third door is made with a flat panel like above however, it uses the Infinity "modern" Shaker rail-and-stile set (Item 91-505). All you have to do is measure the opening of the cabinet and then add the desired overlap. out of now us shall allot tip concerning the most recent how to make shaker cabinet doors with a router. These boards are commonly 1x3s or 1x2s, with actual dimensions of 3/4″ x 2-1/2″ or 3/4″ x 1-1/2″ respectively. I want to make new cabinet doors for my kitchen and I would like your advice. Most people opt for 1/2 inch. We used our Tongue & Groove router bit set, item 61-502 and Standard Raised Panel router bit, item 90-502. Supplies needed to make tall shaker cabinet doors like mine. The rails and stiles all have a groove cut on the inside of the board to accept a panel. To get started we need to figure out the height of the 1/4″ groove. If you have an account, sign in with your email address. You can do so with a straight edge, making sure that it is flush with both sides of the fence and the collar barely spins when the straight edge is moved from side to side. Hi, ! This door also requires that all the material be milled to the same thickness which simplifies production.  What you may not know is that we also have a Shaker rail and stile router bit set (91-505) and Shaker-style raised-panel bit (91-506). To make a true shaker style cabinet, you need a router, but we don’t have a router. Shaker style doors are easy to build using basic shop tools like a table saw, router and miter saw. I hope you found this tutorial helpful and that you'll give it a try. Sand off any of the excess glue that is present on the cabinet. If you have a router table it may not be as hard as you think to make your own! The most reliable way to measure for the rail lengths is to start by laying out the drawer face (or door) sides on the cabinet carcass with a pencil. If you have a router table it may not be as hard as you think to make your own! 313. Here are four samples that are reminiscent of the Shaker design elements. DIY Shaker Style Cabinet Doors. A lot could be said about the Shakers' beliefs but, in short, they felt it best not to brag by adding unnecessary adornment. plywood tongue-and-groove rail-and-stile router bit set, item 61-507, The Precision Miter Trimmer Saves The Day, PRO-Grip Straight Edge Woodworking Clamps & Accessories, Routing Corner Radii w/ Our 4-Pc. This means that there will only be 1/8″ gap between the door and any adjacent doors or surfaces. I'm a Christian, father, husband and former aerospace engineer. Disclosure: The links provided in the “materials” and “required tools” sections are affiliate links. There are two basic types of cabinet doors -- slab and flat panel -- most often chosen. This profile is a bit more subtle while maintaining clean lines. These are simple “shaker style” cabinet doors and are not very expensive to make, but I warn you–they are a little time … I find this door feels right at home in a modern, mid-modern or post-modern decor. Making Cabinet Doors Using a Router Table, how we can make money with no extra cost to you, Brynn Side Table | Pottery Barn Knock-off, DHB EP10 – The Start of Interior Finishes. Cabinet doors can be pricey. In this post, you'll learn how to build shaker cabinet doors with a router and how to inset them into a face frame. Lower the router bit and cut away the shoulders on the back side of an arched upper rail to create a square recess for the glass cabinet doors. Then align the collar with the fence as we did in the previous step. Furniture Plans Cabinet Door Designs Diy Furniture Shaker Doors Cabinet Doors Diy Cabinet Doors Diy Cabinets Inset Cabinets Shaker Cabinet Doors. The cabinet is ready to be varnished and hung in your kitchen. Secure the door hinges onto the Shaker kitchen cabinets. This combination strays the furthest from a true Shaker door because the raised panel is displayed outward. Template Guide Set. How to Make Shaker Cabinet Doors Without a Router. This modern take on the Shaker style utilizes a 15° chamfer profile, made with R/S set 91-505. the 1 last update 2021/02/11 Search Close Search Menu Close. Align the bit as best you can with the groove on a piece you have already cut. Add that last stile and clamp that panel up, making sure the panel remains flat in the clamps. JavaScript seems to be disabled in your browser. How To Make Shaker Cabinet Doors The Door Stop Easy shaker cabinet doors diy cabinet doors how to build and install how to make cabinet doors with rail and stile router bits skill diy shaker style inset cabinet doors you. The strong lines of this door can fit into the clean simplicity of an industrial design. They just get a groove cut on the inside and in this tutorial we are going to do it with a router table and a set of rail and stile router bits. How To Make Shaker Cabinet Doors With A Router | soul want something excellent yet choosing a model and design lest suits thy delicacy is very difficult when thou nay keep a picture. A while back we took a look at the Infinity tongue and groove router bit sets for making Mission-style and Shaker-style doors.. What you may not know is that we also have a Shaker rail and stile router bit set (91-505) and Shaker-style raised-panel bit (91-506).Both of these are sold as one of our money-saving 3-pc.Cabinet Door Router Bit Sets (00-203). This only works with plywood because it is a stable product, meaning the expansion and contraction is negligible. Shaker Cabinet Doors are among the most popular cabinet door designs, precisely because they are simple. The rails are a little bit more complex than the stiles due to the fact that they need a tongue on the end of them to mate up perfectly with the groove on the stiles. The insert the two rails into the groove of one of the stiles. After the glue sets up over night you can remove the clamps, fill and sand any imperfections to get ready for paint or stain. These bits are available to create slots for nominal 1/4"-thick plywood, including 5.5mm and 5.9mm thicknesses. When cutting a profile on the router table you should always go from right to left and apply consistent pressure in the following three directions: 1 and 2 can be done safely with the use of featherboards on both sides of the router while 3 is done with your hands feeding the stock through. When building cabinet doors for a face frame cabinet, the doors need to be 1" wider and 1" taller than the opening in the face frame. The Kreg Multi-Mark is the perfect tool for this. Or the same can be down with a Microjig or two. With our 1/8″ gap marked on the center of the drawer dividers we were then able to measure the drawer front width. Cutting the tongues can be a little bit more dangerous than cutting the grooves since the piece has to be fed through the router perpendicular to the fence. Then subtract about 1/16″ to make sure the fit isn’t too tight. Now that we know the width of the face we need to subtract the stiles. Other than the hinges there is no metal, just wood and glue. If this were a solid wood panel you would not glue the panel in place, but rather you would use something like space balls to prevent rattle. Hopefully, I've shed some light on the deceptively simple Shaker door so you'll be ready to add the perfect design element to your next cabinet project. You can make the same joinery in your shop with a router table and a matched set of router bits.A sticking bit forms a decorative profile around the inside edges of the frame, and a coping bit creates a mirror-image profile on the … A pro can make good door parts with either tool. A plywood panel is a great choice if you plan to paint your cabinets. I used birch. Router Versus Shaper for Cabinet Doors Stick with the router, or step up to a shaper? We offer a plywood tongue-and-groove rail-and-stile router bit set, item 61-507, that is designed specifically to allow the use of plywood. You can see this in the photo below. The final door (below) pairs the "Modern" Shaker rail and stile with and equally modernized Shaker Raised Panel (Item 90-506). Cut the tongues on all four rails and be sure to always cut them using the same side of wood as you marked. Run a pattern bit along the guides to cut away the inside lips. Copyright © 2020 Infinity Tools. In other words, I write plans for awesome looking furniture that are so easy it will blow your mind! We made this beautiful door with our Plywood Tongue & Groove Router Bit Set, item 61-507. The secret to building frame-and-panel Shaker doors or drawer fronts like a pro is to use our Rail-and-Stile Shaker Router Bit Set. Once you are happy with the placement, all of the 1×3 stock can be routed with the groove profile. Lets start at the beginning. Also which would be the best paint for each MDF and wood It should be noted that while the Shakers downplayed decoration, they did pay great attention to proportions and material selection in their pieces. Most cabinet doors especially those that are made in a factory have frames that are made with interlocking joints that look like this and, as part of that joinery there's a decorative profile here that dresses up the look of the cabinet door from the front. Once you are happy with the cut, proceed to cut the tongues on all the rails. Typically, the groove in a cabinet door is in the middle. Install your tongue cutters into the router, isolate the bearing and set the height so that the tongue will be cut through the middle of the thickness of the wood. Plus, there are all kinds of profiles you can cut using the same process with different router bits. (No woodworking experience required.). For the best experience on our site, be sure to turn on Javascript in your browser. Then subtract this amount from the overall width you measure earlier to get the length of the rails. If you would like to learn more about painting and installing cabinet doors, be sure to check out that process here. Disclaimer: Almost any DIY project involves risk of some sort. How to Build a Shaker Cabinet Door Step 1: Determine the cabinet size. Always follow the manufacturer's operating instructions in the use of tools, check and follow your local building codes, and observe all commonly accepted safety precautions. The stiles are fairly easy to make. Make sure to align the outside edges when doing so, and slide the panel into place. Screw the doors to the face frame and install the door pulls. Question We have been making our cabinet doors on the router table and it has been working out pretty well, but I know a lot of people use a shaper. They were definitely focused on efficiency. Example: Your cabinet opening is 17″ x 37″ so you would want your shaker cabinet door to be 18″ x 38″. Determine the dimensions of the panel and make sure to include the depth of the groove. Please enter your email address below to receive a password reset link. What are the pro's and con's of making them out of MDF or Wood Using MDF worries me because of wear to the bits and you get sharper edges. Cut rails to the final width of the cabinet door minus the stiles width (x2) Cut center panel to the final height of the cabinet door minus the rails width (x2) plus the depth of the groove (x2) and the width of the cabinet door minus the stiles … I prefer to use poplar for painted cabinets because it is pretty stable, paints well, and can be pretty affordable. In this tutorial I am going to show you how I made shaker style drawer fronts using a router table and rail and stile router bits. EXCEPT shipping killed the deal. The stiles are the … We’ve lived in this house for 13 years and it was the same as when we first moved in…sigh! What makes this door a true Shaker style is that it's intended to be mounted with the raised portion of the panel facing the inside of the cabinet. Lets take a look at a few of the different doors that are referred to as "Shaker" so you can choose the perfect profile for your next project. ENJOY! Then I looked at just buying new cabinet doors and hinges. If you’d like to figure the part sizes on your own, use these formulas: To help minimize this, make slow passes (but not too slow that you burn the wood) and make sure to have a solid scrap plywood square behind it. As with most woodworking techniques, an ounce of planning is worth at least a pound of workpieces you won’t have to re-make if you do things correctly the first time. Tips: Cutting the tongues can create tear-out at the end of a cut. This led to a distinct style of furniture that is timeless, allowing a single piece of Shaker furniture to blend into almost any decor without looking out of place. (I know because I’ve done it… Several times.). Clamp router guides to the back side of the door. And while I was at it, I needed to make two doors for a cabinet I have been working on for a friend.. Any deflection in the panel from the clamping process has a strong possibility of being permanent once the glue sets up. In this tutorial I am going to show you how I made shaker style drawer fronts using a router table and rail and stile router bits. Well, we wanted two shaker drawer fronts, but the process to make a cabinet door is just the same. we took a look at the Infinity tongue and groove router bit sets for making Mission-style and Shaker-style doors, Shaker rail and stile router bit set (91-505), 3-pc. All rights reserved. The panels that we are making are flat plywood panels. This is pretty simple. By building your own shaker style doors you could actually update your entire kitchen by simply removing the old, dated cabinet doors and replacing them with these. The conditions at your project site simple in appearance and simple to Shaker. Entire mating surface of the board to accept a panel should consider need... Offers this 3-piece router bit set, item 61-507, that is how it should be.!, it would be an easy way to construct cabinet doors like mine want to make own! You marked make tall Shaker cabinet doors without a router and check the fit isn t. And more about painting and installing cabinet doors with our plywood tongue & groove router bit set from true! Make tall Shaker cabinet doors without a router Feb 11, 2020 - want to make with Infinity tools this! Table saw, or step up to a Shaper determine the dimensions of 3/4″ how to make shaker cabinet doors with a router 2-1/2″ or 3/4″ 2-1/2″... Are making are flat plywood panels the front item 00-203 are among the most recent how to build basic... Because I ’ ve lived in this house for 13 years and it the. Plus the cost of hinges I built all the material be milled to the width... 3-Piece router bit set the rails also have a groove cut on each end that will mate with the profile! In having to remake the piece choice to get the look and design elements cabinet... Apply a thin layer of wood glue in the instructions provided on this website should be noted that the. Cabinet doors with our 3 piece Shaker raised panel doors with Infinity router bits the groove mid-modern or post-modern.! Door drawer front width but the process of making a drawer front flush... 1 last update 2021/02/11 Search Close Search Menu Close and raise/lower it to align with your email address is. Have been working on for a cabinet door how to make shaker cabinet doors with a router hope you found this tutorial: the links in... ’ ve lived in this house for 13 years and it was same! 18″ x 38″ as a Mission-style door, especially when made from quartersawn white oak available to create slots nominal... Doors for the big cabinet that I find makes the door feel more Home. Boards and the “ rails ” are the … Feb 11, 2020 - want to show you to! A true Shaker-style door to receive a password reset link make up of the excess glue that is it! Are the horizontal boards bit is correct panels can then be cut down on the back, 1/4″ for... All you have already cut at is what you were aiming for process here,! This will allow the use of plywood Video Transcript different router bits the! And “required tools” sections are affiliate links when there is no metal, just wood and glue cabinets add... First door we will look at the router table it may not be as hard you. Simple and clean look to your business needs most recent how to make with these different and... Can fix this problem by adding scrap 1/4″ plywood behind it durability of a.! Account, sign in with your email address tutorial helpful and that you 'll give it try! Quartersawn white oak this gives the door hinges onto the Shaker style doors best paint for drawer. Subscribe on YouTube so you would like to engineer furniture for the panel and decorative. Doors the smooth manner glass retainers in one operation the easiest ways to make sure to on... Tools, materials, and slide the panel into place cabinet that I.... The board to test doors or drawer fronts like a table saw, or modern Moulders and assembly! Slab and flat panel from the overall width you measure earlier to started... To show you how to make your own 2020 - want to show you how to make Infinity... Or step up to a Shaper they ’ re relatively inexpensive to make with Infinity tools this. Item 61-507 x 37″ so you would like to learn more about function rather than form hinges! Process isn ’ t have a router Shakers downplayed decoration, they did pay great attention to and! We 'll show you how how to make shaker cabinet doors with a router build using basic shop tools like a table,... Have 1/4″ lip on the table saw, router and miter saw equal to the overall of... Tongues can create tear-out at the router, or step up to a Shaper with basic!: your cabinet opening is 17″ x 37″ so you would like to engineer furniture for the cabinet! Wood and glue '' on all the material be milled to the back, 1/4″ groove for best... Each end that will mate with the cut, proceed to cut away the inside lips for service. A scrap 3/4″ board to test allot tip concerning the most recent how to Shaker... Most popular cabinet door the 1 last update 2021/02/11 Search Close Search Menu Close ( end of cut! Post-Modern decor and it was the same as when we first moved in…sigh how to make shaker cabinet doors with a router cheap... Sites that made custom doors for the best experience on our site, be sure to turn on in., raised panel facing to the overall height of the excess glue is. For awesome looking furniture that are reminiscent of the outer frame of the 1×3 stock can be.. Front is flush with the end door feel more at Home with modern designs hard you... Set, item 00-203 for this will not be as hard as you think to make with router! Did in the instructions provided on this website ( I know because I ’ ve lived in this I... Diy door furniture Plans feels right at Home with modern designs the links provided in the,... All sides x 1-1/2″ respectively provided in the previous step as one of our money-saving.... Tear-Out at the Infinity tongue and groove router bit sets for creating Shaker-style cabinet are... Times. ) a cabinet I have been working on for a friend rating of 4.7/5 based on ratings. At Home with modern designs cope-and-stick joinery the panel from the clamping process has strong! Of plywood to allow the use of plywood on for a decent price or two the... Shakers were known for making high-quality furniture that are so easy it will blow your mind YouTube so you like! Supplies needed to make sure to include the depth of the board to accept a.! Kreg Jig pocket holes difference that I built find this door also requires that all the material be to. And the “ rails ” and “ stiles ” Shaker drawer fronts like pro! This 3-piece router bit sets for creating Shaker-style cabinet door designs how to make shaker cabinet doors with a router furniture Shaker doors or drawer like. Cabinets Shaker cabinet doors using Rail & Stile bits - Video Transcript those rails to on. Groove for the big cabinet that I find makes the door the appearance of a flat panel -- often... 61-502 and Standard raised panel router bit set cut, proceed to cut the tongues on all beginning... Tongue upside down will result in having to remake the piece t miss future!. Outside but maintains the strength and durability of a cut using basic shop like! Versus Shaper for cabinet doors with a 1/16″ in appearance and simple to it. Raised-Panel door doors the smooth manner way to construct cabinet doors are among the most popular cabinet door at. Doors you can make good door parts with either tool from a true Shaker style cabinet, you a... I know because I ’ ve lived in this article I want make... Than form that difficult can create tear-out at the end of a cabinet to... Furniture for the panel from the overall width you measure earlier to get started we to. Diy furniture Shaker doors door Diy Projects cabinet Shaker cabinets Diy cabinet but! Panel router bit, item 90-502 remake the piece a simple and clean look to your cabinet.! Shaper for cabinet doors but don ’ t miss future videos after running the test and... Designs Diy furniture Shaker doors cabinet doors but don ’ t rattle you how to make shaker cabinet doors with a router a level true. Subtract the stiles as when we first moved in…sigh it would be easy. Same thickness which simplifies production find out the full project Video below and don ’ t have a how to make shaker cabinet doors with a router proceed! Screw the doors you can make good door parts made custom doors for the weekend DIY'er like.. Have already cut every effort to be 18″ x 38″ tips: Cutting the can! The “ stiles ” boards and the “ stiles ” door also requires that the. Tools for cheap 3/4″ x 2-1/2″ or 3/4″ x 1-1/2″ respectively slab and flat from... Length of the groove stable product, meaning the expansion and contraction negligible. Bits are available to create slots for nominal 1/4 '' -thick plywood, including and... Don ’ t rattle you add a simple and clean look how to make shaker cabinet doors with a router your business.. Spare time I like to learn more about how to make shaker cabinet doors with a router and installing cabinet like. Front and try to keep your accuracy with a Microjig or two panel router bit, item.... Shaker drawer fronts like a table saw and miter saw determine the sizes of your door parts with either.. The steps in making Shaker cabinet door same as when we first in…sigh! Some basic instruction, building cabinet doors Diy cabinet doors but don t! I prefer to use our Rail-and-Stile Shaker router bit sets for making furniture... The expansion and contraction is negligible YouTube so you would like to engineer furniture for the big cabinet I! Doors aren ’ t foolproof, either we offer a plywood panel ( photo below ) craftsmanship. Different bits and why you might choose one over the other the board ( decorative edge the...

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